Precision Optical Manufacturing
Manufacturing Services
At Optikos, manufacturing is more than assembly — it’s a core competency built on engineered precision, continuous improvement, and deep optical expertise. From initial prototypes and pilot runs to production volumes in the tens of thousands, our state-of-the-art facilities and experienced team help innovators bring their optical systems to market with quality, efficiency, and control.
Manufacturing Excellence
Manufacturing That Scales With You
Manufacturing needs evolve over a product’s lifecycle, from group builds and pilot runs to full production ramps. Our team is structured to support you at every phase.
Design transition
Seamlessly moving your design from model and prototype to production.
Expert guidance on development
Integrated metrology and QA
Compliance verification
Cost reduction strategies
Precision Assembly
- Clean room assembly
- Automated alignment
- Quality verification
- Environmental testing
Volume scaling
- 3D printed housings
- Quick-turn fabrication
- Performance validation
- Design iteration
Manufacturing Support
- DFM optimization
- Supply chain management
- Quality systems
- Production scaling
Cost-Efficient Production
Minimizing material costs and touch time without compromising quality
Lean manufacturing
Efficient supply chain
Faster Builds
Fewer defect
Alignment as a Service
Build lenses with very demanding performance requirements.
Control decenter and airgap
Increase throughput
Mechanical & active alignment
Visible & infrared lens assemblies
Advanced Technologies
Why You'll Like Us On Your Team
Laser Systems
Imaging Optics
Fiber Optics
Beam Shaping
Spectroscopy
Interferometry
Adaptive Optics
UV/IR Systems
Medical Devices
Defense Systems
Aerospace Optics
Industrial Automation
Key Achievements
Sub-micron precision assembly capabilities
Industry-leading alignment accuracy for critical applicationsAdvanced metrology and testing
Comprehensive validation using state-of-the-art equipmentCustom automation solutions
Proprietary assembly and testing automation systems
Industry Applications
Serving Diverse Industries Worldwide
Medical & Life Sciences
Key Achievements
- Endoscopic systems
- Laser therapy devices
- Microscopy solutions
- Diagnostic imaging
Defense & Aerospace
Key Achievements
- Targeting systems
- Surveillance optics
- Navigation instruments
- Communication links
Industrial Automation
Key Achievements
- Machine vision
- Laser processing
- Metrology systems
- Barcode scanning
Scientific Research
Key Achievements
- Spectroscopy
- Interferometry
- Particle analysis
- Beam diagnostics
Telecommunications
Key Achievements
- Fiber coupling
- Beam splitters
- Wavelength filters
- Optical amplifiers
Consumer Electronics
Key Achievements
- Camera modules
- Display optics
- Sensor systems
- Projection systems
Support Available
What We've Been Working On
Advanced Lens Alignment
Utilizing Opto Align, the premiere manufacturer of alignment tables
Electro-Optical Guidance Systems
Genomics Technology
From lab-made to manufacturing-ready.
AR Display Optics
Why Choose Optikos
A Flexible Resource
Optikos provides agile and scalable manufacturing services for complex optical and opto-mechanical assemblies across industries such as medical devices, diagnostics, defense, aerospace, life sciences, and consumer imaging. With a robust engineering foundation built into every stage of production, we help you streamline build-to-print readiness, reduce manufacturing cycle times, and produce units that meet stringent performance and quality standards.
Our expanded manufacturing facility in Wakefield, Massachusetts includes dedicated cleanrooms, laminar flow stations, micron-level alignment capabilities, and integrated in-house metrology — all designed to support builds from small pilot runs to recurring production scaling into tens of thousands of units. This is supported by our modular manufacturing floor, enabling fast reconfiguration for unique build requirements.
And with integrated metrology and testing, quality is engineered into production. Our LensCheck®, OpTest®, and other metrology systems are used inline to verify performance at every critical stage, minimizing rework and maintaining consistent output that conforms to customer specifications.
Ready to Manufacture With Confidence?
Our experts are ready to help you navigate from prototype to production excellence.